dyna - DYNA Engineering

Tightening the Belt on Conveyor Costs

marketing — Thu, 17 Sep 2020 00:42:36 +0000

Tightening the Belt on Conveyor Costs

Australian Bulk Handling Review Article (September/Octobert)

Our latest article for the September/October edition of the Australian Bulk Handling Review was recently published, in which we discuss conveyor belt options to help you make the right choice.

You can read more about our conveyor belts here.

In every Australian Bulk Handling Review for 2020, we are publishing articles which provide a wealth of knowledge from our expert conveyor specialists on a range of conveyor related subjects.

ABHR Tightening the Belt on Conveyor Costs

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The post Tightening the Belt on Conveyor Costs appeared first on DYNA Engineering.

4 Ways to Reduce Conveyor Belt Damage

marketing — Thu, 03 Sep 2020 02:20:35 +0000

4 Ways to Reduce Conveyor Belt Damage

Conveyor belts are both the most important and most expensive conveyor component. According to the Australian Bulk Handling Review, the value of iron ore is currently estimated at $120 USD or $160 AUD per tonne. Therefore, a conveyor capable of moving 5000 tonnes per hour can suffer $800,000 AUD of lost production every hour if a conveyor belt requires replacement due to avoidable damage or wear.

To help you reduce damage to your conveyor belt and the potential costly exercise of a belt replacement, we discuss below four ways to reduce belt damage.

1. Appropriate Belt Type

The type of material and the environment of your conveying will greatly affect the service life of your conveyor belt as the specification of belt will wear more quickly if it isn’t suited to the application. There are multiple grades of rubber conveyor belting, each of which have special properties that ensure their suitability.

For example, Grade A is an abrasion-resistant rubber belt, which is used to convey rough or abrasive material. If your conveyor requires the use of Grade A, but you instead installed a general-purpose N grade rubber belt you would find that the N grade belt would be more susceptible to wear from the abrasive material. Thus, the service life would be reduced and the belt will require replacement sooner than a Grade A belt.

You can read more about the type of rubber belting and their applications here.

2. Cleaning & Maintenance

Carryback (or material that remains adhered to the underside of the conveyor belt) can cause increased wear on the surface of the belt if it gets stuck to other conveyor components. The wear that carryback causes can be greater if the layer of material is left to thicken or harden over time.

To reduce carryback and the associated wear on the conveyor belt, it’s important to keep the belt as clean as possible during operation. Cleaning of the belt can be effectively achieved with the appropriate belt scraper, v-plows, spray bars and brush cleaners.

3. Impact Protection

When large and heavy material impacts the conveyor belt, especially at the impact zones, damage can occur to the belt. Impact damage can include tears in the belt or, if the velocity of the impacting material is high enough, the objects can puncture holes in the belt.

Two effective methods of absorbing impact forces is the installation of impact idlers or impact beds, which are particularly important at the loading point and transfer points.

Impact beds are used in place of idlers when the impact force or velocity are especially high. They close the gap inherent in impact idler rollers designs, and thus provide more support to the belt where required which can increase the belt’s service life.

4. Prevention of Mis-tracking

The conveyor belt can be prone to mis-tracking for various reasons, examples include worn conveyor pulley and material build up. When the belt mis-tracks, it is prone to damage and additional wear, especially along the edge of the belt where unwanted contact with surrounding structure may occur.

Installation of tracking rollers can be an effective additional of helping to prevent belt mis-tracking and the damage that can consequently occur.

Our DYNA-TRAC® tracking rollers are an ideal option as they are self-aligning and self-adjusting, which ensures the belt maintains central alignment.

Visit our products page for more options and information on our quality designed and manufactured conveyor components.

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The post 4 Ways to Reduce Conveyor Belt Damage appeared first on DYNA Engineering.

Effective Methods to Reduce Impact Damage

marketing — Thu, 20 Aug 2020 01:19:26 +0000

Effective Methods to Reduce Impact Damage

Impact damage to conveyor components can occur when bulk material falls from the transfer point into the impact zone below. The transfer points can often be several meters high and the impact can often involve lumps of heavy material being accelerated by gravity.

Over time, impact zones can become damaged and require repair or replacement. For example, the belt can become worn and disfigured from over-stretching under the pressure of falling material. If the material impacts the belt at a high enough velocity it can pierce the belt and cause holes to form. These impacts can dramatically lessen the service life of your conveyor belt, which can have a costly ramification as belts are one of the most expensive conveyor components.

Impact damage can also occur to other components and structures of the conveyor system, such as the idler frames and rollers. The good news is, there are two effective methods to absorb the force of material impacts and reduce the potential damage to conveyor components.

1. Impact Idler Frames and Rollers

Impact idler rollers are fitted to specifically designed impact frames which are positioned beneath the conveyor belt at the transfer point as a support system for the belt during operation.

Impact rollers are designed to absorb the impact loads, and for this reason, they are the type of idler roller we recommend using at transfer and loading points. Using impact rollers to absorb impact forces also means that the impact rollers will have a longer service life when compared to standard rollers. This is due to the fact they are designed and made more durable to meet the application.

2. Impact Beds

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Common Causes of Belt Damage

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Mine Site Chooses HDPE Over Steel

marketing — Thu, 06 Aug 2020 01:19:52 +0000

Mine Site Chooses HDPE Over Steel

Australian Bulk Handling Review Article (July/August)

Our latest article for the July/August edition of the Australian Bulk Handling Review was recently published, in which our HDPE Conveyor Gaurds are features at a mine site in the Pilbara, WA.

You can read more about out HDPE Conveyor Guards here.

In every Australian Bulk Handling Review for 2020, we are publishing articles which provide a wealth of knowledge from our expert conveyor specialists on a range of conveyor related subjects.

Australian Bulk Handling Review - HDPE Over Steel Guards JulAug 2020

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The post Mine Site Chooses HDPE Over Steel appeared first on DYNA Engineering.

3 Reasons to Use A DYNAFastFit® Scraper

marketing — Fri, 24 Jul 2020 06:17:10 +0000

3 Reasons to Use A DYNAFastFit® Scraper

The DYNAFastFit® scrapers are a conveyor cleaning component most suited to being fitted to the head pulley and below the material flow. Belt scrapers are designed to remove carryback material which sticks to the belt and can cause issues to the conveyor system if not removed.

The DYNAFastFit® scrapers have additional benefits when compared to a standard scraper arrangement, including those discussed below.

Safer and Easier Maintenance

Our DYNAFastFit® scraper range have a unique design feature which enables personnel to perform maintenance from outside of the conveyor chute. The retractable shaft can be easily withdrawn from the chute in one motion, allowing for out-of-chute maintenance. Additionally, the patented bearing housings have been specially designed for quick and easy removal.

The ability for personnel to perform maintenance on the scrapers from outside of the chute removes the need for them to work in confined spaces, climb into the chute or use scaffolding. Working in these conditions, which the typical scraper requires, can be costly, time-consuming and dangerous for the workers involved.

Therefore, the unique design features of our DYNAFastFit® scrapers allow maintenance to be performed more safely and in a more timely manner, reducing down time and increasing productivity.

Twist Lock Adjuster

Customizable

Our scrapers have a modular design, which allows for parts to be interchangeable between our range of models and types. For your convenience, the spare parts are also common across the entire scraper range.

Typically, traditional scrapers need the entire scraper replaced if the operator wishes to change the blade type. However, our scrapers are mounted on a standard track mounting system, allowing any blade type to be installed without the need to replace the scraper.

We also have a selection of adjusters available for each scraper, including Twist Lock, Pin Lock, Compression Spring, Tension Spring, Air, Water, Oil and Gravity.

The customizable design of our scrapers means they can be adapted to almost any location and style with available designs for primary, secondary, tertiary and reversing scrapers.

DYNAFastFit® H2 Primary Scraper

DYNAFastFit® T2 Primary Scraper

DYNAFastFit® XT2 Heavy Duty Primary Scraper

DYNAFastFit® G2 Secondary Scraper

DYNAFastFit® N2 Secondary Scraper

DYNAFastFit® R2 Reversible Scraper

Quality Manufacturing

Our DYNAFastFit® scrapers are designed to last as they are constructed completely out of stainless-steel so they won’t rust, corrode or sustain paint damage.

Polyurethane blades are the most popular choice for use on our scrapers, which are a quality customizable material that can be used on new, older or worn belts. It has the ability to wear into the shape of the belt in a reasonable time-frame to maintain effective belt cleaning.

With our innovative DYNAFastFit® design features, our belt scrapers are an ideal choice to improve personnel safety, maintenance costs and productivity.

Read more about our DYNAFastFit® Scrapers on our product page here:

DYNAFastFit® Scrapers

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The post 3 Reasons to Use A DYNAFastFit® Scraper appeared first on DYNA Engineering.

The 4 Most Common Idlers

marketing — Fri, 03 Jul 2020 07:30:52 +0000

The 4 Most Common Conveyor Idlers

Idlers are fitted to different sections of the conveyor belt depending on the purposes of their use. There is a wide variety of idlers available; however, the four most common idlers each have particular benefits. Some of these benefits include impact absorption, support for the carry and return sides of the belt or maintaining correct tracking of the belt.

Trough Idlers

Trough idlers are the most common type of carry idler, which are typically designed with 3 or 5 idler rollers and are fitted to the carry-side of the conveyor belt. The 5-roll idler offers more uniform cross section, resulting in a greater net carrying capacity. The 3-roll design has a centre idler roll and wing idlers on either side.

The benefit of using a trough idler is that they help to ensure the load-bearing capacity of the conveyor belt is the same along the length of the belt. With a more even distribution of load-bearing, the maximum capacity of material at the loading point won’t fall off of the belt.

Impact Idlers

Impact idlers are designed for loading areas of the belt, where belt damage is common due to the falling material and consistent impacts. Impact rollers absorb impact forces helping prevent damage to the conveyor belt, idler frame and surrounding structure from occurring.

The key benefit of using impact idlers is the prevention of damage to the belt as belts are costly to repair and replace. Therefore, they help improve productivity and decrease maintenance costs.

Training Return Idlers

Training return idlers detect belt misalignment and correct it, ensuring the belt tracks accurately at the tail end of the conveyor during operations.

If the belt misaligns and rubs against a fixed structure, the head chute or conveyor component, severe damage to the belt can occur as well as damage to anything the belt makes contact with. Therefore, using a training return idler helps to reduce belt damage and the associated repair costs to the belt, structure and components.

DYNA-TRAC® Tracking Rollers

An effective alternative to our training return idlers are our DYNA-TRAC® tracking rollers, which are designed to minimize belt mistracking and assist in keeping the conveyor belt aligned and centred.

Our tracking rollers make constant adjustments in the belt alignment as they are self-aligning and self-adjusting with an intuitive steering mechanism. This mechanism streamlines the correct steering response based on the force applied, also helping to prevent over-correction of the belt alignment.

In summary, the four most commonly used types of idlers are trough idlers, flat return idlers, impact idlers and training return idlers.

Trough Idlers

Flat Return Idlers

Impact Idlers

Training Return Idlers

Read more about our conveyor idler frames and rollers here:

Conveyor Idler Sets

Different Types of Idler Rollers

Steel vs Plastic Conveyor Rollers

Common Causes of Belt Damage

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New Life for Old Conveyor Pulleys

marketing — Thu, 21 May 2020 08:17:43 +0000

New Life for Old Conveyor Pulleys

Australian Bulk Handling Review Article (May/June)

Our latest article for the May/June edition of the Australian Bulk Handling Review was published last week in which we discuss the signs that your conveyor pulley is in need of refurbishment.

At DYNA Engineering, one of our services is pulley reconditioning, which you can read more about here.

In every Australian Bulk Handling Review for 2020, we are publishing articles which provide a wealth of knowledge from our expert conveyor specialists on a range of conveyor related subjects.

MayJun2020ABHR – High Res_Edit

Why to Use Ceramic Lagging

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Pulley Lagging Options

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The post New Life for Old Conveyor Pulleys appeared first on DYNA Engineering.

When And Why Should You Use Ceramic Pulley Lagging?

marketing — Fri, 08 May 2020 07:39:31 +0000

When and Why Should You Use Ceramic Lagging?

Ceramic lagging is one of the most commonly used types of lagging applied to conveyor pulleys. It is often used in harsh conditions where abrasive material is conveyed because the ceramic is hardier and more durable than rubber lagging.

Ceramic lagging can be applied to the pulley shell as a rubber backed ceramic sheet or strip. In this case, the rubber backing is bonded to the pulley shell. Alternatively, the ceramic tiles can also be bonded directly to the shell without a rubber sheet or strip.

15% Ceramic

39% Dimple Ceramic

80% Smooth Ceramic

80% Dimple Ceramic

100% Ceramic (direct bonded)

Common Types of Ceramic Lagging

The most common types of ceramic lagging are dimple and smooth finished ceramic. Both of these types of ceramic lagging offer a significant increase in friction and grip to the belt and can reduce belt slippage.

Dimple vs Smooth Ceramic Lagging

Drive pulleys are usually lagged with dimple ceramic lagging because dimpled ceramic has increased friction and grip to assist in driving the conveyor belt. Non-drive pulleys can be lagged with smooth ceramic; however, this is less common.

Smooth ceramic lagging is generally used on non-drive pulleys as the need for friction is significantly reduced and unwanted friction can cause additional belt wear. The use of dimple ceramic lagging on non-drive pulleys has a high chance of causing scratching and wear to the belt when unwanted friction and slippage occurs.

General Benefits

Ceramic lagging has a greater service life because of its durability and it reduces lagging wear. The amount of coverage of ceramic on the surface of the lagging can be customized depending on the application. The amount of ceramic coverage can also increase or decrease the level of friction and grip.

Kolag Ceramic Lagging

Kolag ceramic pulley lagging is one of the rubber backed ceramic lagging options we supply at DYNA Engineering. It is designed with ceramic tiles with a dimple profile which are embedded in rubber strips.

Design Features and Benefits

Dimple Profile for Reduced Belt Slippage

The ceramic tiles on the Kolag ceramic lagging are designed with a dimple profile to significantly reduce slippage between the belt and drive pulley. The reduction in slippage is due to the rough ceramic face producing up to two times more coefficient of friction than rubber lagging.

With the reduction in belt slippage due to the dimple profile, the Kolag ceramic lagging is especially suitable in wet or muddy conditions where slippage is more of an issue.

Additionally, the reduction in belt slippage achieved by dimple ceramic lagging can result in improved conveyor belt life as consistent belt slippage will cause wear on the belt, regardless of the lagging type.

Wear Resistant

Kolag ceramic lagging has the general benefit of ceramic lagging, which is the improved wear-resistance. The wear-resistant design of ceramic lagging means that it will last longer in harsh conditions before replacement is necessary.

On-Site Bonding

In addition to the reduced belt slippage and improved water shedding and wear-resistance, Kolag ceramic lagging comes with a buffed finish or optional bonding layer to enable it to be cold bonded on site.

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Pulley Lagging Options

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DYNA’s Innovative New Conveyor Guard Modules

marketing — Fri, 24 Apr 2020 04:14:19 +0000

DYNA's Innovative New Conveyor Guard Modules

Design Features & Benefits

Easy installation & Maintenance

Our new conveyor guard modules are built in segments which are designed to be lifted on and off the conveyor simply and quickly to ensure easy installation and maintenance.

Environmentally Sustainable

At DYNA Engineering, one of our key focuses is on being forward-thinkers by producing more innovative conveyor components that are environmentally sustainable. Our guard panels are made with 100% recycled plastic.

In this recent project, DYNA used over 4 tons of recycled plastic, which saved it from going to landfill.

Benefits of Our HDPE Conveyor Guards

The high-density polyethylene (HDPE), which makes up our conveyor guards, ensure that our design is light-weight, low maintenance and a corrosion-free alternative to conventional non-HDPE guards. Our HDPE guards are also fade-resistant, UV stable, impact-absorbing and do not require any painting.

The DYNA Engineering HDPE Conveyor Guards with our new modules will be advantageous to your conveying operations as our guards have a patented ‘X’ design making them up to 60 per cent stronger than the standard square mesh guards.

Locally Manufactured

Our conveyor guard modules, along with many of our other products, are manufactured locally in our Bayswater workshop. DYNA Engineering has a strong focus on supporting local jobs and local manufacturing manufacture means that lead times are greatly reduced. Reduced lead times ensuring ensure we can complete your production order to high standards within a shorter time-frame.

Customizable

Similar to many of DYNA Engineering’s other products, our HDPE Conveyor Guards can be specially customized to suit your conveyor requirements. All our guard are specifically designed for the application, ensuring a high degree of accuracy and fit for purpose.

HDPE Conveyor Guards FAQ

DYNA Engineering’s new HDPE conveyor guards are revolutionising occupational health and safety practices around high-risk machinery. Made out of high-density polyethylene (HDPE), we offer…

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Stay up-to-date with our newsletter subscription!

The post DYNA’s Innovative New Conveyor Guard Modules appeared first on DYNA Engineering.

Different Types of Idler Rollers

marketing — Thu, 04 Apr 2019 08:15:05 +0000

Different Types of Idler Rollers

Idler rollers, or sometimes simply known as conveyor rollers, are cylindrical-shaped bars that run along and underneath a conveyor belt. There are many different types of idler rollers with varying functions.

Usually, idler rollers aid in the supporting of weight and impact of the materials being transported along the belt. They also assist in the smooth, continuous movement of the material along the belt.

Idler rollers can be self-aligning and assist in maintaining the belt tracking. Depending on the structure and shape of the conveyor belt, the rollers are usually positioned within a metal frame and are known as idler sets.

Customisable Idler Roller Options

Idler rollers can be manufactured to suit almost any conveyor application. Some variables include bearing brand, bearing size, diameter or series, wall thickness, seal type and material type. Different variables can be selected and customised to suit your application’s standards and specifications.

Different idler rollers are used for various processes, and some determining factors could be material type, specific gravity of the material and lump size.

Rubber Disc Idler Rollers

A rubber disk idler roller has durable rubber discs positioned at regular intervals along the roller. On the two ends of the roller, the rubber discs are bundled together to provide more support for the conveyor belt edge.

The spaced-out positioning of the rubber disks is to separate any carryback (leftover materials adhered to the belt after a scraper has performed its cleaning function). This helps to reduce material build-up on the outside of the roller, a common cause of belt mistracking.

Steel screws have a greater scrubbing action than rubber screws, and thus steel screw idler rollers are more effective where carryback is heavy.

An example of where a steel screw idler may be effective is an application where scrapers cannot be used to clean the belt, such as a mobile plant conveyor. At a mobile plant conveyor, fitting a scraper is not possible due to insufficient room. Another example is in a folding conveyor, which may prohibit the fitting of such devices.

DYNA Engineering Idler Rollers

DYNA Engineering design our own idler rollers with lifelong durability in mind. They are manufactured using high quality ERW tube.

Precision pressed bearing housings, quality double-sealed bearings and labyrinth seals all ensure the high standard of DYNA manufactured idlers.

DYNA Engineering idlers adhere to strict quality controls and use the latest manufacturing and equipment. This achieves superior life, reduced rolling resistance and ultimately delivers lower operating costs to our customers.

For information on the DYNA idlers, check out our Idler Rollers page.

The 4 Most Common Idlers

Steel vs Plastic Conveyor Rollers

Common Causes of Belt Damage

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The post Different Types of Idler Rollers appeared first on DYNA Engineering.

dyna - DYNA Engineering

Tightening the Belt on Conveyor Costs

Tightening the Belt on Conveyor Costs

Australian Bulk Handling Review Article (September/Octobert​)

Related Blog Posts

Common Causes of Belt Damage

Understanding Textile Belts

Common Causes of Belt Mistracking

Newsletter

4 Ways to Reduce Conveyor Belt Damage

4 Ways to Reduce Conveyor Belt Damage

1. Appropriate Belt Type ​​

2. Cleaning & Maintenance

3. Impact Protection

4. Prevention of Mis-tracking

Related Blog Posts

Different Types of Idler Rollers

What is the Best Scraper Type...?

Common Causes of Belt Damage

Newsletter

Effective Methods to Reduce Impact Damage

Effective Methods to Reduce Impact Damage

1. Impact Idler Frames and Rollers

DYNA Impact Idler Rollers​

2. Impact Beds​

DYNA Impact Beds

Related Blog Posts

Different Types of Idler Rollers

Steel vs Plastic Conveyor Rollers

Common Causes of Belt Damage

Newsletter

Mine Site Chooses HDPE Over Steel

Mine Site Chooses HDPE Over Steel

Australian Bulk Handling Review Article (July/August​)

Related Blog Posts

HDPE Conveyor Guards FAQ

Conveyors into the 21st Century

11 Benefits of HDPE Guards

Newsletter

3 Reasons to Use A DYNAFastFit® Scraper

3 Reasons to Use A DYNAFastFit® Scraper

Safer and Easier Maintenance

Twist Lock Adjuster

Customizable

DYNAFastFit® H2 Primary Scraper

DYNAFastFit® T2 Primary Scraper

DYNAFastFit® XT2 Heavy Duty Primary Scraper

DYNAFastFit® G2 Secondary Scraper

DYNAFastFit® N2 Secondary Scraper

DYNAFastFit® R2 Reversible Scraper

Quality Manufacturing

Related Blog Posts

Polyurethane vs Carbide Blades

What is the Best Scraper Type...?

Twist Lock Adjuster Guide

Newsletter

The 4 Most Common Idlers

The 4 Most Common Conveyor Idlers

Trough Idlers​

Flat Return Idlers​

Impact Idlers​

Training Return Idlers​​

DYNA-TRAC® Tracking Rollers​

Trough Idlers

Flat Return Idlers

Impact Idlers

Training Return Idlers

Related Blog Posts

Different Types of Idler Rollers

Steel vs Plastic Conveyor Rollers

Common Causes of Belt Damage

Newsletter

New Life for Old Conveyor Pulleys

New Life for Old Conveyor Pulleys

Australian Bulk Handling Review Article (May/June​)

Related Blog Posts

Why to Use Ceramic Lagging

Pulley Lagging Options

4 Things to Know About Lagging

Newsletter

Australian Bulk Handling Review Article (September/Octobert)

1. Appropriate Belt Type

DYNA Impact Idler Rollers

2. Impact Beds

Australian Bulk Handling Review Article (July/August)

Trough Idlers

Flat Return Idlers

Impact Idlers

Training Return Idlers

DYNA-TRAC® Tracking Rollers

Australian Bulk Handling Review Article (May/June)

Embossed Rubber Lagging Design

Easy installation & Maintenance

Benefits of Our HDPE Conveyor Guards

Locally Manufactured

Customizable

Tapered Idler Rollers

Rubber-Coated Idler Rollers

Rubber Disc Idler Rollers

Rubber Screw Idler Rollers

Steel Screw Idler Rollers